Dual-line Lubrication Systems

CISO autmotic dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities. These central dual line lubrication systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump via a change-over valve at up to 400 bar (5 800 psi) Branch lines, along the main lines, are connected with dual-line metering devices to supply a large volume of lubricant to the lubrication points Within large dual-line systems, end-of-line pressure switches are used to control and monitor the centralized dual line lubrication systems.

DAPATKAN HARGA DUAL-LINE LUBRICATION SYSTEMS

Produk Dual-line Lubrication Systems

Pompa Manual MTP

Cocok untuk Sistem Pelumasan Jalur Ganda dan Progresif

Pompa Pelumasan ZP08/14/24

Terutama digunakan dalam sistem saluran ganda atau sebagai pompa suplai, pompa ZP08/14/24 beroperasi pada tekanan maksimum 400 bar (5 800 psi).

Perangkat Pengukur Gemuk Jalur Ganda DSG

Dirancang untuk sistem jalur ganda dengan tekanan hingga 400 bar (5 800 psi), perangkat pengukur DSG yang kokoh, terbuat dari baja galvanis, tersedia dengan hingga delapan outlet. Setiap pasangan outlet dilengkapi dengan pin indikator untuk inspeksi visual.

Alat Pengukur DSKH

Alat pengukur DSKH berbahan baja galvanis yang tahan lama dirancang untuk sistem saluran ganda dengan tekanan hingga 400 bar (5.800 psi).

Perangkat Penakar Dual-line DSL

Perangkat penakar DSL, dibuat dari baja galvanis yang tahan lama, dirancang untuk sistem dual-line dan dapat menahan tekanan hingga 400 bar (5 800 psi). Perangkat ini, tersedia dengan hingga delapan outlet, dilengkapi pin indikator pada setiap pasangan outlet untuk pemantauan visual.

WP-C Katup Pengubah Elektrik

Katup Pengubah Elektrik WP-C, perangkat kontrol penahanan terintegrasi, menggunakan motor deselerasi DC torsi tinggi untuk menggerakkan pergerakan inti geser katup. Pergerakan ini membuka dan menutup pipa pasokan oli atau mengubah arah pasokan oli.

DU-C Katup Pengubah Hidrolik

Terutama dirancang untuk sistem pelumasan jalur ganda, katup pengubah hidrolik DU-C secara bergantian mengeluarkan pelumas dari pompa ke salah satu dari dua jalur utama. Jalur lainnya terhubung ke sambungan saluran balik pompa. Tekanan peralihan katup ini dapat disesuaikan.

Kotak Kontrol Sistem MC-Ⅰ

Peralatan kontrol MC-Ⅰ dirancang khusus untuk mengelola dan mengontrol sistem pelumasan terpusat. Kartu khusus yang dipasang di dalam peralatan mengontrol seluruh sinyal masuk dan keluar sistem.

EPW Sakelar Tekanan Ujung Saluran

Sakelar tekanan ujung saluran EPW, komponen penting dalam sistem pelumasan dua saluran, dirancang untuk mengawasi sistem. Sakelar ini mengidentifikasi tekanan di ujung saluran utama masing-masing dan memulai prosedur pergantian.

Attention of Automatic Dual Line Lubrication System Products

Suitable for large systems with dispersed lubrication points
Handles varying lubrication quantities per point
High-pressure operation up to 400 bar (5,800 psi)
Two main lines supplied alternately for continuous lubrication
End-of-line pressure switches for automatic monitoring
Reliable performance in demanding industrial environments

Installation of Automatic Dual Line Lubrication System Products

CISO dual-line lubrication systems should be installed on easily accessible positions of the machine. Connect the two main supply lines to the change-over valve, which alternately pressurizes each line. Mount dual-line metering devices in branch lines as close to lubrication points as possible. Install end-of-line pressure switches at the farthest point on each main line to monitor system pressure and trigger automatic line changeover. All pipelines must be rated to withstand the maximum pump pressure of up to 400 bar.

CISO Automatic Dual Line Lubrication System Components

Lubricating pumps

A ZP01/02 Lubrication Pump
B ZP08/14/24 Lubrication Pump

Metering devices

1 DSG Dual-line Metering Devices
2 DSL Dual-line Metering Devices
3 DSKH Metering Devices

Valves & control

4 WP-C Electric Change-Over Valve
5 DU-C Hydraulic Change-Over Valves
6 MC-Ⅰ System Control Box
7 EPW End-of-line Pressure Switches

Dual Line Lubrication Systems FAQs

Q How does a Dual Line Lubrication System work? −

A dual-line system uses a high-pressure pump to supply lubricant alternately through two main lines via a change-over valve. When one line is pressurized, the metering devices on that line dispense a precise amount of lubricant to each lubrication point. The change-over valve then switches to the other line, repeating the process. End-of-line pressure switches detect when pressure builds at the end of the active line, triggering the changeover.

Q What are the advantages of a Dual Line system over a Single Line system? +

Dual-line systems are ideal for large installations with many dispersed lubrication points that require different lubricant quantities per point. They operate at higher pressures (up to 400 bar) compared to single-line systems, making them suitable for heavy-duty applications. They also allow individual adjustment of lubricant dose at each metering device without stopping the system.

Q What types of lubricant can be used in a Dual Line Lubrication System? +

CISO dual-line systems are compatible with grease up to NLGI Grade 3 and lubricating oils. The specific lubricant type should be selected based on the requirements of the lubrication points and the operating conditions of the machinery. Consult a lubrication specialist for recommendations specific to your application.

Q How many lubrication points can a Dual Line system serve? +

A CISO dual-line lubrication system can serve hundreds of lubrication points in a single installation, making it suitable for very large machines such as steel rolling mills, paper machines, and large presses. The exact number depends on the pump capacity, line length, and individual lubricant dose requirements at each point.

Q How is a Dual Line Lubrication System monitored? +

The system is monitored using end-of-line pressure switches (EPW) installed at the farthest point of each main line. When the active line reaches the set pressure, the switch signals the control box to trigger the change-over valve. If the pressure is not reached within a set time, the control box generates a fault alarm, alerting operators to a potential blockage or pump failure.

Progressive lubrication systems vs single line lubrication systems vs dual line lubrication systems vs chain lubrication systems

Feature	Progressive Lubrication Systems	Single-Line Lubrication Systems	Dual-line Lubrication Systems	Agricultural Machinery Lubrication System
Definition	Progressive lubrication system is an efficient lubrication system used for mechanical equipment, providing lubricant progressively to different parts of the equipment to ensure each part receives an adequate amount of lubrication.	The lubrication pump automatically delivers lubricant to the lubricant dispenser via a single supply line. Each dispenser serves only one lubrication point and can be adjusted to provide the exact dose of grease or oil required.	Dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities. These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump.	An automatic lubrication system for agricultural machinery is an intelligent system that provides quantitative and timed lubrication to key components of agricultural machinery. Through a lubrication pump and distribution device, it precisely delivers grease or lubricating oil to each friction point, ensuring stable operation of the equipment even under high loads, dusty, and humid environments. This system can significantly reduce manual maintenance, lower failure rates, and extend equipment life, thereby improving the overall operating efficiency and reliability of agricultural machinery.
Basic Components	A GT auto lube pump B GM auto lubrication pump C GP203 lubrication pump D GP205 lubrication pump E GT-X lubrication pump F GT-HEAVY lubrication pump G GP212 lubrication pump Outlet relief valve elements Main line Filter Pressure switch Progressive distributor (1st generation) Progressive distributor (2nd generation) Progressive distributor (3rd generation) Function control Fault Monitoring Pipes and hoses Line to the lubrication point Controller	A C-flow lubrication pump B LUBESTAR Hydraulic Pump C LUBESTAR Electric Pump D GTS single line lubrication pump E GMS electric lubrication pump F GT-MAX lube grease pump Return solenoid valve assembly Pressure gauge Pipelines Filter Tee branching pieces Pipe clamps Four branching pieces Volumetric distributor Check device (pressure switch) Line to the lubrication point Controller	A ZP01/02 Lubrication Pump B ZP08/14/24 Lubrication Pump DSG Dual-line Metering Devices DSL Dual-line Metering Devices DSKH Metering Devices WP-C Electric Change-Over Valve DU-C Hydraulic Change-Over Valves MC-Ⅰ System Control Box EPW End-of-line Pressure Switches	A EM2 oil lubrication pump B PMV Chain Lubrication Pump C PMN Chain Lubrication Pump D GT PLUS Lubrication Pump E GM Lubrication Pump F GP203 Lubrication Pump Grease distributor block Oil Tank Brushes High-Pressure Flexible Pipe
Working Principle	The lubricant is pumped through the main lines to the progressive distributor with the pump. The lubricant is delivered "progressively" to the friction point. The circulation of a progressive distributor is monitored optically or electrically.	The dosing values are impinged on the main line with the pump – dynamically operating metering valves with a pressure surge, static operating dosing elements with slow pressure build-up. These thus transfer the respective quantity of the lubricant to the friction point. During the following relief phase, the lubricant is restacked in the dosing valves for the next lubrication process.	CISO dual-line systems can be used on large systems with dispersed lubrication points that require varying lubrication quantities. These systems utilize two main lines that are supplied alternately with lubricant from a high-pressure pump via a change-over valve at up to 400 bar (5,800 psi). Branch lines, along the main lines, are connected with dual-line metering devices to supply a large volume of lubricant to the lubrication points. Within large dual-line systems, end-of-line pressure switches are used to control and monitor the system.	Automatic lubrication systems for agricultural machinery deliver oil or grease automatically, periodically, and in precise amounts while the equipment is running. Lubrication pumps driven electrically or mechanically deliver lubricants through distributors or pipes to each lubrication point, keeping bearings, chains, gears, and other critical components well-lubricated, reducing wear and extending service life.
Advantages	Compact, flexible kit Monitored function Channels flow through completely Wide range of use	Connecting numerous lubrication points Smallest dosing quantities Compact construction For oil or fluid grease Low cost and high efficiency Easy assembly	Reliable Simple to service Ultrasonic low- and high-level control options Built-in lubricant filter	Install once, benefit long-term Continuous operation during peak seasons, improving efficiency Low maintenance cost, precise lubrication Smoother operation of key components, more durable Dustproof and waterproof, suitable for harsh working conditions

Minta Penawaran Gratis

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